Convert function into wall thickness, ribs, bosses, snap-fits and assembly logic.
Product Design
From idea, prototype or sample to manufacturable product structure.
We help turn early concepts, samples and old-part problems into structures suitable for prototyping, tooling and injection molding.
Risk Review
We first identify the risks that may affect tooling and production.
Check interference, positioning, sealing and repeated assembly risks.
Review load path, ribs, radii and connection areas.
Reduce undercuts, sharp corners and difficult polishing areas before tooling.
Engineering Path
Product design must connect function, assembly, tooling and molding.
01Requirement review
Confirm drawings, samples, size, quantity, use environment and target cost.
02Structure judgment
Check wall thickness, draft, undercuts, ribs, bosses, assembly and appearance surfaces.
03Validation and optimization
Use prototype, mold flow review or structural review when the risk is unclear.
04Tooling and production
Move into mold plan, trial mold, correction, pilot run and delivery tracking.
Engineering Judgment
The goal is not just a model, but a structure that can be made.
Support from product idea, structure, manufacturability, cost control, assembly, and use scenario review.
Design Structure
The key is to make the product easy to manufacture, assemble and verify.
01Main direction
Confirm the largest projection direction, deep cavity direction and draft condition first.
02Undercuts
Side holes, windows, hooks and reverse steps decide whether sliders or lifters are needed.
03Shutoff and flash
Weak shutoff areas and sharp corners can cause flash and maintenance problems.
Method
The goal is not just a model, but a structure that can be made.
Input
Drawings, 3D files, samples, photos, quantity and use requirements.
Review
Evaluate structure, tooling, molding, assembly and possible weak areas.
Output
Provide actionable suggestions for structure, mold or process adjustment.
Gallery
Design review, sample measurement and prototype validation.
Design review, sample measurement and prototype validation.
Design review, sample measurement and prototype validation.
Design review, sample measurement and prototype validation.
Checklist
Product design review checklist.
Turn ideas, prototypes or samples into manufacturable structuresConfirm before moving to the next engineering step.
Optimize assembly, sealing, snap-fits, bosses and ribsConfirm before moving to the next engineering step.
DFM review before toolingConfirm before moving to the next engineering step.
Communication recordKeep key assumptions, changes and acceptance criteria clear.
Inquiry
Have drawings or samples? Send them to us for evaluation.
For a more accurate review, please provide product images, 2D drawings, 3D files, dimensions, part weight, estimated quantity, color, surface requirements, and whether a mold already exists.